5 Signs Your Pallet Racking Needs Urgent Repair

Pallet racking is one of the hardest-working assets in any warehouse — and one of the most overlooked when it comes to inspection. By the time damage is obvious, the structural integrity of the system may already be compromised.

1. Bent or twisted uprights Forklift impact at the base of an upright is the most common cause of failure. Even a small bend can reduce load capacity by 30% or more. SEMA guidelines require any upright damage greater than 5mm at the base to be repaired immediately.

2. Damaged or missing braces Diagonal and horizontal braces hold the frame square. A missing or buckled brace dramatically reduces lateral stability — and is invisible from the aisle if you don't look up.

3. Beams that don't sit flush A beam that has been knocked out of its connector, or whose safety clip is missing, is a collapse risk. Always check that both end connectors are fully engaged and clipped.

4. Rust around base plates Water ingress at the base plate can rapidly weaken the upright. If you see rust blooms or flaking paint at the foot of any frame, get it inspected.

5. No annual SEMA inspection HSG76 recommends an annual inspection by a SEMA-approved racking inspector. If you can't remember your last one, it's overdue.

If any of these apply to your warehouse, request a free quote and we'll get an engineer on site fast.